Hexagon Agility

Component / Fastener

Specification

Metric

SAE

Camshaft Retainer Bolt

12 Nm

9 ft-lbs

Camshaft Sprocket Bolt

30 Nm

22  ft-lbs

Connecting Rod Nut

First Pass

30 Nm

22  ft-lbs

Final Pass

90 Degrees

Coolant Valve Bracket Bolts

FSNS**

Crankshaft Balancer Bolt

255 Nm

189 ft-lbs

Crankshaft Bearing Cap Bolts

First Pass

30 Nm

22  ft-lbs

Final Pass

90 Degrees

Crankshaft Bearing Cap Studs

First Pass

30 Nm

22 ft-lbs

Final Pass

90 Degrees

Crankshaft Oil Deflector Nut

50 Nm

37 ft-lbs

Cylinder Head Bolts – In Sequence

First Pass

30 Nm

22 ft-lbs

Second Pass

30 Nm + 120°

22 ft-lbs + 120°

Final Pass – Long Bolts #1, 2, 3, 6, 7, 8, 9, 10, 11, 14, 16, 17

60°

Final Pass – Medium Bolts #15, 18

45°

Final Pass – Short Bolts #4, 5, 12, 13

30°

Cylinder Head Coolant Hole Plug

50 Nm

37 ft-lbs

Engine Block Coolant Drain Hole M28 Plug – Left Front

60 Nm

45 ft-lbs

Engine Block Coolant Drain Hole Plug – Side

30 Nm

22 ft-lbs

Engine Block Coolant Heater

50 Nm

37 ft-lbs

Engine Coolant Crossover Bolt

50 Nm

37 ft-lbs

Exhaust Manifold Studs

20 Nm

15 ft-lbs

Exhaust Manifold Bolts

16 Nm

12 ft-lbs

Exhaust Manifold Nuts

35 Nm

26 ft-lbs

Exhaust Manifold Heat Shield Bolts

26 Nm

19 ft-lbs

Exhaust Manifold Heat Shield Nuts

26 Nm

19 ft-lbs

Flywheel Bolt

First Pass

40 Nm

30 ft-lbs

Second Pass

80 Nm

59 ft-lbs

Flywheel Cover Bolt

12 Nm

9 ft-lbs

Flywheel Housing – Countersunk Bolt

67 Nm

49 ft-lbs

Front Cover Bolt

First Pass

6 Nm

4.5 ft-lbs

Second Pass

12 Nm

9 ft-lbs

Front Engine Mount Bracket-to-Engine Block Nut

95 Nm

70 ft-lbs

Front Engine Mount Bracket-to-Engine Block Studs

FSNS**

Front Engine Mount Bracket-to-Vehicle Frame Bolts

†

†

Ground Strap Bolts

50 Nm

37 ft-lbs

Harmonic Damper Bolts

255 Nm

189 ft-lbs

Ignition Coil Bolts

12 Nm

9 ft-lbs

Ignition Coil Wiring Harness Bolts

12 Nm

9 ft-lbs

Lower Intake Retaining Manifold Bolts – In Sequence (refer to DSM.0052)

First Pass

10 Nm

7 ft-lbs

Second Pass

15 Nm

11 ft-lbs

Third Pass

20 Nm

15 ft-lbs

Fourth Pass

33 Nm

20 ft-lbs

Fifth Pass

47 Nm

35 ft-lbs

First Pass

10 Nm

7 ft-lbs

Lower Intake Manifold to Upper Intake Manifold Stud

FSNS**

Oil Cooler Adapter

2-3 TFFT*

Oil Cooler Adapter Cap

2-3 TFFT*

Oil Filter

Hand-tighten 1-1.25 turns or until tight

Oil Filter Adaptor Fitting

66 Nm

49 ft-lbs

Oil Level Sensor

20 Nm

15 ft-lbs

Oil Pan Bolts – In Sequence (refer to DSM.0052)

First Pass

10 Nm

7.5 ft-lbs

Final Pass

25 Nm

18 ft-lbs

Oil Pan Drain Plug

28 Nm

21 ft-lbs

Oil Pressure Sensor

30 Nm

23 ft-lbs

Oil Pump Bolts

75  Nm

56 ft-lbs

Oil Pump Cover Bolts

12  Nm

9 ft-lbs

Oil Pump Drive Bolts

25  Nm

18 ft-lbs

Oil Supply Fitting (only used on air brake applications)

1) 2-3 TFFT*;

2) Clock to 26° orientation

Rocker Arm Studs

54 Nm

40 ft-lbs

Spark Plug

30  Nm

23 ft-lbs

Thermostat Housing Bolts

30  Nm

23 ft-lbs

Throttle Body Nuts

10  Nm

7.5 ft-lbs

Throttle Body Studs

12  Nm

9 ft-lbs

Throttle Body Bolts

15 Nm

11 ft-lbs

Transmission Adapter Access Cover Bolts

15  Nm

11 ft-lbs

Transmission Adapter Retaining Bolts

67  Nm

50 ft-lbs

Transmission Dipstick Support Bracket Bolts

FSNS**

Upper Intake Manifold Retaining Bolts

30 Nm

23 ft-lbs

Upper Intake Manifold Retaining Nuts

30 Nm

23 ft-lbs

Valve Cover Bolts – In Sequence

First Pass

6  Nm

4.5 ft-lbs

Final Pass

12  Nm

9 ft-lbs

Valve Lifter Guide Retainer Bolts

25  Nm

18 ft-lbs

Water Pump Bolts

First Pass

25  Nm

19 ft-lbs

Final Pass

50  Nm

38 ft-lbs

Water Pump Mounting Studs

FSNS**

Water Pump to Air Compressor Coolant Adapter

2-3 TFFT***

*FFWR = Flats From Wrench Resistance (see procedure below)

**FSNS = Fully Seated, Not Stripped

***TFFT = Turns From Finger Tight

†Refer to vehicle OEM specifications.

Component / Fastener

Torque

Metric

SAE

Camshaft Position (CMP) Sensor Bolts

12  Nm

9 ft-lbs

Crankshaft Position (CKP) Sensor Bolts

12  Nm

9 ft-lbs

Engine Control Module (ECM) Bolts

15 Nm

11 ft-lbs

Engine Coolant Temperature (ECT) Sensor

2-3 TFFT*

Engine Harness Clip Bolts

12  Nm

9 ft-lbs

Engine Harness (Bulkhead Connector) Bracket Bolts

25  Nm

18  ft-lbs

Engine Harness Ground Rings

FSNS

Fuel By-pass Solenoid Nut

12 Nm

9 ft-lbs

Fuel Pressure/Temperature (FPT) Sensor

9 Nm

6.5 ft-lbs

Ground Strap Bolts

50 Nm

37 ft-lbs

Ignition Coil Bolts

12  Nm

9 ft-lbs

Ignition Coil Wiring Harness Bolts

12  Nm

9 ft-lbs

Manifold Absolute Pressure (MAP) Sensor Bolts

15 Nm

11 ft-lbs

Mass Air Flow (MAF) Sensor Bolts

4 Nm

3 ft-lbs

Oil Level Sensor

20  Nm

15 lb ft

Oil Pressure Sensor

2-3 TFFT*

Spark Plug

30  Nm

23 lb ft

Throttle Body Bolts

15 Nm

11 ft-lbs

Torque Security Module (TSM) Bolts

15 Nm

11 ft-lbs

*TFFT = Turns From Finger Tight

**FSNS = Fully Seated, Not Stripped

Component / Fastener

Torque

Application**

Metric

SAE

Air Compressor Bracket Bolts

70 Nm

52 lb ft

A

Air Compressor Retaining Bolts

60 Nm

44 ft-lbs

A

Air Compressor Oil Feed Line Flare Nut

2 FFWR*

A

Air Compressor Oil Return Line Flare Nut

1.5 FFWR*

A

Air Compressor Drive Pulley Retaining Nut

130 Nm

100 ft-lbs

A

Air Compressor Drive Belt Idler Pulley Bolts

50  Nm

37 lb ft

A

Drive Belt Idler Pulley Large Bolt

50  Nm

37 lb ft

A, D, N, S

Drive Belt Idler Pulley Small Bolt

50  Nm

37 lb ft

A, D, N, S

Dual A/C Drive Belt Tensioner Bolt

50  Nm

37 lb ft

D

Dual A/C Drive Bracket Bolts

70 Nm

52 lb ft

D

Dual A/C Drive Pulley Bolts

30 Nm

23 ft-lbs

D

Harmonic Damper Bolt

255  Nm

189 lb ft

A, D, N, S

Main FEAD Belt Tensioner Bolt

50  Nm

37 lb ft

A, D, N

Main FEAD Bracket Bolts

70 Nm

52 lb ft

A, D, N, S

Single A/C Drive Belt Tensioner Bolt

50  Nm

37 lb ft

S

Single A/C Drive Bracket Bolts

70 Nm

52 lb ft

S

 *FFWR = Flats From Wrench Resistance (see procedure below)

**APPLICATION KEY:

A = Air Brakes

D = Dual Air Conditioning

N = No Air Conditioning

S = Single Air Conditioning

Component / Fastener

Torque

Metric

SAE

Fuel Distribution Block Retaining Bolts

35 Nm

27 ft-lbs

Fuel Fill Hose Fitting – Fill Valve

18 Nm

13 ft-lbs

Fuel Filter Block Clamp Bolts

9.5 Nm

7 ft-lbs

Fuel Level Float Bolts

8-11 Nm

6-8 ft-lbs

Fuel Pressure/Temperature Sensor Bolts

9 Nm

6.5 ft-lbs

Fuel Pump Access Cover Bolts

155 Nm

115 ft-lbs

Fuel Pump Retaining Bolts

4 Nm

3 ft-lbs

Fuel Rail 90° Elbow Nipple Fitting

15 Nm

11 ft-lbs

Fuel Rail Return Line

2 FFWR*

Fuel Rail Straight Nipple Fitting

15 Nm

11 ft-lbs

Fuel Rail Plugs

15 Nm

11 ft-lbs

Fuel Return Hose Fitting – Return Valve

2 FFWR*

Fuel Return Line Flare Nuts

2 FFWR*

Fuel By-pass Solenoid and Fuel Distribution Block Screws

7 Nm

69 in-lbs

Fuel Sending Unit (Float Gauge) Screws

8 Nm

6 ft-lbs

Fuel Supply Line Flare Nuts

2 FFWR*

Fuel Tank Access Cover Bolts

15 Nm

11 ft-lbs

*FFWR = Flats From Wrench Resistance (see procedure below)

Material

Aluminum-Zinc

and

Zinc-Coated Steel

18-8 / 304

Stainless Steel

Grade

and 

Head Marking

No Marks

3 Dashes

6 Dashes

S30400

Grade 2

Grade 5

Grade 8

Stainless Steel

Torque

Bolt Size

ft-lbs

Nm

ft-lbs

Nm

ft-lbs

Nm

ft-lbs

Nm

6-32

–

–

–

–

–

–

10

14

8-32

–

–

–

–

–

–

20

27

10-32

–

–

–

–

–

–

33

45

10-32

6

8

–

–

–

–

–

–

1/4-20

–

–

6

8

6

8

–

–

5/16-18

–

–

17

23

25

33

–

–

3/8-16

–

–

31

42

44

59

–

–

1/2-13

–

–

75

101

106

143

–

–

1/2-20

–

–

85

115

120

162

–

–

5/8-11

–

–

150

203

212

287

–

–

M5 x 0.8

–

–

6

8

–

–

–

–